Chicken Essence Production Process:

Raw material crushing - granulation - drying - grading and screening - mixing (flavoring)

Design Plan for Chicken Essence Production Line

1. Based on the nature of the materials and the client's preference, the dryer adopts a vibrating fluidized bed drying system, with semi-automatic equipment configuration. The entire production line reduces the number of operators by 3 to 4 compared to traditional drying setups.

2. The crusher adopts a sawtooth-type automatic feeding and discharging unit (or with dust removal).

3. A new rotary granulator specifically designed for chicken bouillon granulation.

4. A new vertical high-speed chicken bouillon-specific mixer is used in a hybrid manner.

5. The liquid uses an automatic metering device and a peristaltic pump.

6. The granulation feeding adopts variable frequency speed regulation.

7. For classification and screening, a square vibrating screen (or one connected to a vibrating fluidized bed) is used.

8. The finished product horizontal conveyor is a food-grade belt roller-driven conveyor, while the finished product elevator uses a bucket-type conveyor.

9. Mobile dust collection boxes are used for dust removal in mixers, vibrating screens, and premix bins.

Chicken Essence Production Line Equipment and Features:

1) Grinder: 30B serrated grinder

The new transmission system is adopted, and both the rotating teeth and the crushing chamber are finely polished, effectively preventing material adhesion while making cleaning more convenient and efficient. The screen mesh utilizes advanced punching and welding technology, significantly extending its service life and ensuring uniform particle size of chicken bouillon, resulting in a more delicious taste and easier integration with food.

2) Mixer: GHJ-350 New High-Speed Mixer

This equipment is suitable for mixing powders and granules with high viscosity or cohesiveness. It offers excellent mixing performance, achieving a uniform mixture in a very short time without easily damaging the original state of the materials, thereby improving the quality and uniformity of the chicken bouillon production line.

3) Granulator: ZL-300B New Type Rotary Granulator

The grinding blade and pressing blade are both made of stainless steel, ensuring the quality and cleanliness of the chicken essence processing beneath the hopper base, while preventing discoloration. The mesh size of the sieve cylinder can be adjusted according to the required particle size. It is fixed with three bolts, making installation and disassembly simple. Driven directly by the motor, the transmission gearbox causes the grinding blade and pressing blade to rotate in opposite directions, forcing the material toward the sieve cylinder, thereby ensuring the granulation rate and granulation effect of the chicken essence production line.

4) Dryer: Non-standard 4500 drying, cooling, and sieving integrated machine

The equipment uses spring vibration isolation instead of rubber pads, which extends its service life and reduces overall operational noise pollution. The entire unit is made of high-quality stainless steel with fine polishing treatment. It features an arc-shaped structure with a no-dead-angle design internally, and is equipped with multiple cleaning doors, making cleaning very convenient and compliant with GMP requirements.

5) Conveyor belt

Food-grade conveyor belts improve the production speed of chicken bouillon production lines and enhance the hygiene effect of chicken bouillon.