Magnetic component process:

01 | Listen to customer needs

Fully understand the client's intentions. In addition to performance specifications, considerations also include the product's usage environment, application methods, and transportation conditions.

02 | Computational Design Model

Assist in calculating and designing the magnetic circuit based on the client's requirements. Initially consider the processing and assembly processes, and provide improvement suggestions based on our experience and calculation results. Finally, sign a sample order.

03 | Process Development and Sample Making

Develop detailed processes and establish quality control checkpoints. Create exploded views to begin production. Design tooling and fixtures: * Ensure the geometric tolerances and dimensional tolerances of parts; * Facilitate the use of measurement equipment to guarantee quality.

04 | Batch Production Control

After receiving bulk orders, arrange workers to operate, reasonably set up workstations and processes, and when necessary, design unique fixtures to reduce workers' labor intensity and ensure consistency in batch production.

Magnet Splitting Device

After magnetization, magnets are assembled, and manually separating them is inefficient, causing finger pain from prolonged peeling. To address this, we designed and manufactured this small magnet-separating device, completely relieving workers' pain and improving efficiency.

Automatic Gluing Equipment

The amount of adhesive applied manually cannot be controlled, so we designed and manufactured an automatic adhesive application device specifically for our products, making the process efficient and fast.

Automatic Laser Welding

Many products require laser welding of workpieces, which results in significant thermal deformation. We design and manufacture specialized fixtures to ensure post-welding tolerances, allowing even beginners to operate quickly and efficiently.