The main heating methods for the reactors produced by our company include: electric heating, steam heating, thermal oil heating, boiler heating, etc. The materials can be selected based on the properties of the substances, such as carbon steel, stainless steel 304, stainless steel 316, enamel, spray coating, resin, Teflon, etc. All reactors manufactured by our company comply with national standards, including the "Design Regulations for Steel and Petrochemical Pressure Vessels" and the manufacturing and acceptance standard JB741-80 "Technical Conditions for Steel Welded Pressure Vessels."
Here is the English translation of "相关介绍":
**Related Introduction**Usage:
Suitable for various types of resins, shoe adhesives, strong adhesives, FPC adhesives, binders, surface treatment agents, coating agents, crosslinking agents, and other medium to high viscosity chemical products, as well as biochemical technology products.
Mixing, stirring, dissolving, distilling, crystallizing, and physical property reactions.
Workflow Diagram:
Feature Description:
...The jacketed tank body can be adapted for low-temperature cooling, medium-temperature steam heating, and high-temperature thermal oil heating as required by the operation.
...The stirring speed and horsepower can be redesigned as necessary based on the viscosity and function of the operation.
...The material of the tank body can be specified and manufactured according to the physical properties of the working product.
...The isolation shaft seal is selected based on the product application, using either a packing shaft seal or a mechanical shaft seal, in accordance with the requirements for nitrogen pressurization or vacuum extraction.
The inlet and outlet of the upper cover can be equipped with a condenser reflux device as needed for the operation.
Working Principle Introduction
...During the operation of the device, all parts that come into contact with the raw materials are made of stainless steel 304/316 material.
...largeReactorIt can produce 30,000 liters (L), and small reactors can ensure a capacity supply ranging from 5 liters to 500 liters.
...An inverter is installed on the reactor's agitator, allowing the r.p.m. to be controlled within a wide range of 0-185 r.p.m., making it an essential device for producing precision chemical products.
...The **reaction device** equipped with a fluid mechanics stirring device can therefore supply the vacuum system and azeotropic point cooler,ReactorInject nitrogen gas internally. Achieved heat.
Automation of oil-based heating devices, automatic temperature control systems for reactors, and fully computerized temperature control, recording, and monitoring systems.
...Two layers of heating and cooling coils are installed inside the reactor, allowing it to be heated by a thermal medium and cooled by a cold medium. Additionally, the outer shell of the reaction vessel is also
It can be heated and cooled using the same method. When rapid cooling of the reactants is required, the coil inside the container can be used to heat with a thermal medium and cool with a cold medium.
Cooling. Additionally, injecting cooling water into the shell interior enables dual cooling, thereby providing the machinery with excellent cooling performance.
...The reactor vessel is made of stainless steel 304, 316, or 316L material. The specifications of the coils used for heating and cooling vary depending on the capacity, but generally, for a 5000L stainless steel reactor,
The specification of the steel conduit is 50A, and it is installed in two layers. The reason for installing it in two layers is that the reactor has a capacity of 5000 liters, but it is used for operations with a capacity of 2000 liters or 3000 liters.
When the heating coil is installed as a single layer, it cannot function properly. The reason is that with a small workload, the upper coil cannot be fully filled with reactants, so during heating, the coil
Inside, there will be a high temperature exceeding 300°C, which will easily burn off all reactants exposed outside the conduit, rendering them unusable.
...ReactorA vertical gear reduction motor is installed in the agitator device. The motor is explosion-proof and equipped with an inverter, allowing free adjustment of the agitator's rotation direction. The brake at the top is a device for removing foam naturally generated during the reaction. The rotor at the top serves to send the raw materials downward, while the rotor installed at the bottom of the container causes the raw materials to flow upward. The rotor installed in the middle mixes the raw materials flowing from top to bottom with those flowing from bottom to top.
The main condenser is a multi-tube structure. It is installed horizontally and made of stainless steel 304 or 316, as well as the same type of stainless steel material. The flange base at the upper end of the shell...
Manufactured using iron plates or stainless steel plates according to the customer's requirements.
...The capacity of the buffer tank varies with that of the main reactor, and all are made of stainless steel plates. A glass window is installed at the front of the tank, and a light is installed at the back to illuminate the interior of the tank.
lighting window. A Type 50A nozzle is installed at the center of the upper end of the container to inject condensed water flowing down from the main cooler, and a waste water discharge outlet is installed at the center of the bottom.
40A valve. Additionally, a 50A nozzle capable of connecting to a vacuum pump is installed on the right side of the container.
Specification Parameter Table:
Nominal Capacity (L) | Electric Heating Power (kW) | Inner pot diameter (Ømm) | Jacket diameter (Ømm) | Reducer model | Motor (N/Kw) | Stirring speed (r.p.m) |
50 | 4*2 | 400 | 600 | BLD0.8-1 | 1450/0.8 | 60-100 |
100 | 6*2 | 500 | 700 | BLD1.1-1 | 1450/1.1 | 60-100 |
300 | 6*4 | 800 | 1000 | BLD2.2-2 | 1450/2.2 | 60-100 |
500 | 9*4 | 900 | 1100 | BLD 3-2 | 1450/3 | 60-100 |
1000 | 12*4 | 1200 | 1400 | BLD 4-3 | 1450/4 | 60-100 |
2000 | 15*5 | 1400 | 1600 | BLD 4-3 | 1450/4 | 60-100 |
3000 | 15*6 | 1600 | 1800 | BLD5.5-3 | 1450/5.5 | 60-100 |