JZFZThe specialized abrasive production line is an innovative dry-process production line developed by our company for the abrasive industry. Compared with traditional wet-process sedimentation, it offers significant advantages in time and labor savings. During operation, only two operators are needed per shift to handle feeding and packaging. The line can be stopped at any time, particle size can be adjusted freely, and no drying is required in the later stages. It has a high processing capacity, with precision meeting Japanese, European, and national standards. Currently, all of the top ten abrasive manufacturers in China in terms of output have adopted this production line. In recent years, under national environmental protection requirements, it has played a key role in the transition from wet-process to dry-process technology.60%The above market share has received unanimous praise and welcome from both domestic and international customers as well as frontline workers.
Equipment Features
JZFZThis series is a specialized processing equipment designed by our company specifically for the abrasive industry and other sectors. Production applications in hundreds of domestic abrasive factories have demonstrated that this machine features reliable quality, stable operation, constant parameters, efficient crushing, precise classification, controllable morphology, and minimal wear in the field of abrasive preparation. When combined with a fluidized bed jet mill, this machine can form a dry-process jet milling and classification production line.JZFZThe main advantages and features of the dedicated abrasive production line are:
1.Dry production: No moisture, no washing, completely dry process, resulting in abrasive micro-powder with better particle size distribution and no contamination. Crushing and classification are completed in one step, allowing for the processing of multiple products of any grade according to current domestic and international standards (e.g.,W63-W3.5Japanese Standard240#-3000#EuropeF230/53-F1200/3).
2.Wide applicability: Suitable for processing various materials in the abrasive industry, such as green silicon carbide, black silicon carbide, garnet, white corundum, and diamond.(Sand)Brown corundum, quartz sand, etc., can also undergo ultra-fine high-purity processing of alumina, mullite, bauxite, etc. Additionally, it can be used for processing various high-hardness, high-purity materials, such as glass sand (microbeads), ceramic frit, industrial silicon, lithium, cobalt, zirconium, various refractory and flame-retardant materials, chemical raw materials, and more.
3.High Efficiency and Low Energy Consumption: This machine utilizes advanced classification technology, strict control of oversized particles, and wear elimination technology, significantly improving classification efficiency.
4.High yield rate: The stable, complete classification flow field and special sealing measures reliably prevent the leakage of coarse particles. It enables ultra-fine processing of materials, ensuring the qualified product particle size. The yield rate of a single-stage machine processing one grade of abrasive material is70%, if multiple machines are used simultaneously to process multiple labels, the yield rate can reach99%。
5.Excellent particle morphology: The equipment features particle morphology preservation technology, capable of maintaining the morphological characteristics of materials, such as garnet (rhombic), silicon carbide (rhombic), graphite (spherical), diamond (rhombic), and wollastonite.(Needle-shaped)Mica and talc(Sheet-like)。
6.Low wear: The machine's **combination method and working principle, along with the high-volume airflow, ensure that materials remain inside the equipment for a very short time, preventing wear on the classification components of "horizontal classifiers." Under the same material conditions, the service life of the equipment's wear parts is equivalent to that of similar international products.20times.
7.Variable Composite Structure: Optional2-5The classification system, when combined with our fluidized bed jet mill main unit, can serve dual purposes—it can function both as a grinding and classifying machine and as a standalone classifier.
8.Green processing: fully enclosed negative pressure operation throughout the process, low-temperature grinding, high-purity handling, and no dust pollution. The equipment is easy to operate and maintain, quick to disassemble and clean, and operates with low noise. The tailings are collected using a high-efficiency pulse bag filter, applying **advanced lamination technology**./The pleated filter cartridge dust collector can achieve a filtration efficiency of99.99%, material loss ≤0.1%System emission ≤5mg/m3。
Equipment Display