Shear Emulsifier

The shear emulsifying machine is powered by a high-power motor, featuring a safe and reliable design, low noise, and a stepless speed adjustment system that allows users to select the desired rotational speed as needed. Its unique high-shear mixing and emulsifying function ensures that the processed material undergoes hundreds of thousands of shear actions per minute, solving mixing challenges that ordinary stirrers cannot address. It meets the needs of various applications, including cosmetic emulsions, the pharmaceutical industry, food processing, the chemical industry, and industrial coatings. In certain scenarios, it can replace equipment such as colloid mills, ball mills, and sand mills. This machine is equipped with three different forms of stator working heads (small holes, medium holes, and waist-shaped holes), allowing customers to choose based on their specific requirements. It enables the experimental medium to be refined under the triple effects of extrusion, strong impact, and decompression expansion within the material liquid, ensuring more uniform mixing and preventing or reducing stratification with the material liquid, thereby achieving superior homogenization and emulsification results.

The dispersion process of the shear emulsifier is based on the cutting principle between the rotor and the stator. This experimental equipment is driven by a high-speed motor to operate the shear emulsification working head, causing the rotor to perform high-speed circular motion. The high-speed rotating rotor and the precisely matched stator generate high-frequency, intense circumferential tangential velocity, angular velocity, and other combined kinetic energies, prompting the experimental material to be drawn from the bottom of the experimental container into the rotor area and ejected from the stator holes under immense centrifugal force. Within the reasonably narrow gap between the stator and rotor, strong, reciprocating hydraulic shear, friction, centrifugal extrusion, and fluid collision effects are formed. The experimental material circulates repeatedly through the above process within the container, enduring tens of thousands of shearing, tearing, impact, and mixing actions per minute, thereby achieving the shear emulsification effect. Its efficiency is approximately a thousand times higher than that of ordinary stirring.