Product Introduction
The sealed disperser/mixer/ribbon blender for kettles features liquid-liquid or powder-liquid mixing and blending functions, making it suitable for large-scale production. It can also be equipped with dispersing, emulsifying, heating, and cooling functions to meet the needs of different production processes. With long-term stable operation, low noise, simple operation, and strong adaptability, it is an ideal multifunctional equipment for mixing, dispersing, and other applications.

Product Features

High mixing efficiency, good product quality.

Our company has years of experience in mixer applications across various industries. Based on the characteristics of the materials and different mixing effect requirements, we can select the appropriate blade type and rotational speed. This enables the fluid to quickly transition into a transitional or turbulent flow state, allowing the fluid to undergo both axial and radial motion simultaneously. Maintaining this state for a certain period results in a uniformly mixed liquid.

Configure high-speed dispersion and emulsification to meet more needs and improve cost-effectiveness.

The mixing tank can be equipped with 1 or 2 high-speed dispersers and emulsifiers as needed. The **rotational speed** of the disperser and emulsification equipment can reach 2930 rpm (conventional 1450 rpm), with a linear speed of over 20 m/s, enabling rapid and uniform dispersion of powder materials into liquid materials. Due to the extremely high shear force applied to the materials, they are evenly dispersed, resulting in excellent suspension effects.

Easy to maintain and clean.

The dispersion disc is fixed to the main shaft with clamp bolts, allowing for convenient and quick disassembly and replacement, as well as easy cleaning. The agitator is secured to the main shaft with bolts, facilitating easy movement and disassembly.

The non-standard nature is strong.

Customizable various types of non-standard products, such as explosion-proof, sealed vacuum, with scraping wall, multifunctional, etc. The material can be customized as SS304/SS316L stainless steel according to requirements.

The sealed dispersing agitator blade of the kettle is driven by the power unit to rotate in a fixed direction. During the rotation process, it drives the material to perform axial and radial rotation. The materials inside the agitator undergo both axial and circumferential motion, resulting in several mixing forms such as shear mixing and diffusion mixing simultaneously. This enables efficient and rapid stirring and mixing of the materials. The dispersing disc operates at high speed, causing the material to form a ring-shaped flow, generating a strong vortex that spirals downward to the bottom of the vortex. Intense shear impact and friction occur between particles, achieving rapid dispersion and dissolution functions. The stirring disc, through circumferential motion, generates a favorable radial effect, accelerating material circulation and improving dispersion efficiency.

The precision machining process of the emulsifier/spiral head ensures a high degree of coordination between the rotor and stator. The powerful motor rotates at high speed, creating a vacuum between the rotor and stator, causing the material to be drawn in from the top and bottom of the rotor and stator. The strong kinetic energy generates extremely high linear speed in the rotor, causing the material to undergo intense impact, crushing, centrifugal extrusion, liquid layer friction, and strong shear within the gap between the rotor and stator before being ejected. Under the action of multiple forces in different directions, a powerful turbulent flow is generated. With the appropriate amount of emulsifier and mature process, the material undergoes repeated cycles of deaggregation, dispersion, homogenization, refinement, and shearing over a certain period, resulting in a stable emulsion. Equipped with a stirring and scraping mechanism, the mixing is more uniform and thorough.

Product Details

Material Viscosity: ≤100,000 cps

Production Capacity: 50-100,000L

Application Areas: Suitable for dispersing and mixing product materials in industries such as biology, pharmaceuticals, food, coatings, inks, adhesives, dyes, and pesticides.

Applicable materials: Various slurries with a viscosity below 100,000 cps and a solid content below 60%, such as latex paint, industrial paint, water-based ink, pesticides, adhesives, and thousands of other materials.