Product Overview
The stainless steel high-shear emulsification unit is a mixing equipment currently used in industries such as food, pharmaceuticals, and chemicals in China. The function of the emulsification tank is to dissolve one or more materials (such as water-soluble solids, liquids, or gels) into another liquid phase, synthesizing them into a relatively stable emulsion. It is widely applicable for the emulsification and dispersion of materials such as edible oils, coatings, and paints, and can also effectively handle certain difficult-to-dissolve colloidal additives.

Product Features

1. Frequency conversion speed regulation 0-3000rpm, paired with single-stage or three-stage emulsification pump.

2. Motor power: 2.2kw-75kw, processing capacity: 5L-1500L range, double-end mechanical seal.

3. It features a high degree of module integration, which can save a significant number of pipelines and process steps while minimizing production costs.

4. Different emulsifying heads can be customized based on the viscosity of the materials, and explosion-proof or vacuum-type designs are available upon request.

5. The material can be customized as SS304/SS316L/Hastelloy/Titanium-Molybdenum-Nickel alloy, etc.

The shear head is equipped with a standard German claw-type structure (other shear heads can be selected based on the material), along with a bidirectional suction structure to prevent dead zones and vortex phenomena caused by difficulty in suctioning the upper material. The high-speed rotation of the rotor and stator generates strong shear forces, resulting in higher and more powerful shear rates. Under the centrifugal force produced by the rotor and stator, the material is radially thrown into the narrow gap between the stator and rotor, where it is simultaneously subjected to forces such as extrusion and impact from centrifugal force, ensuring thorough dispersion, mixing, and emulsification of the material.

The stainless steel high-shear emulsifier unit is suitable for the production of industrial products such as cosmetics, pharmaceuticals, food, chemicals, dyes, and printing inks. It is particularly effective for emulsifying materials with high viscosity and high solid content.

1. Cosmetics: face cream, lotion, lipstick, shampoo, etc.

2. Pharmaceuticals: ointments, syrups, eye drops, antibiotics, etc.

3. Food: jam, cream, margarine, etc.

4. Chemistry: Chemical reagents, synthetic adhesives, etc.

5. Dyeing: pigments, titanium oxide, etc.

6. Printing inks: color inks, resin inks, etc.

7. Others: pigments, waxes, coatings, paints, etc.

Product Details

1. Motor power: 2.2kw-75kw

2. Processing capacity: 5L-1000L

3. The material can be customized to SS304/SS316L/Hastelloy/Titanium-Molybdenum-Nickel alloy, etc.

4. Different emulsifying heads can be customized according to the viscosity of the material.

5. Customizable explosion-proof and vacuum-type designs are available.

6. The emulsification tank can be designed as single-layer, double-layer, triple-layer, etc.

7. Customizable single-layer non-heating or electric heating designs are available.