I. Equipment Introduction
1. Cooling Method: Normal temperature, low temperature, and ultra-low temperature crushing operation modes.
2. Crushing effect: No sieving required, the material is uniform, with no missing or damaged parts.
3. Feed Requirements:
The material is in lump form: (granular) 5-10mm, with a dryness level of <6%.
The material is in sheet form: generally, any sheet specifications are acceptable.
4. Crushing method: Dry crushing (wet crushing is also available)
Ultra-fine grinding equipment is a new type of vibration mill that operates on the principle of vibration grinding. It has **developed the first domestic PLC-based human-machine intelligent full-touch screen operating system**. Based on the different characteristics of materials, it employs multiple advanced technologies and utilizes high-speed impact and shear forces. This causes the material in the grinding chamber to undergo high-acceleration impacts, rubbing, extrusion, and cutting from the grinding media, achieving the desired grinding effect in an extremely short time. During the grinding process, the material is in a fluidized state, ensuring that each particle experiences the same force conditions, thereby achieving precise mixing (dispersion) while grinding. By adjusting parameters such as acceleration, the equipment can be used for either grinding and pulverization or precision mixing (blending) as the primary objective.
2. Equipment Advantages
The ultrafine grinding equipment adopts the following advanced technologies:
1. Fully enclosed non-grading technology:
2. Compression Micronization Technology:
3. Dynamic Optimization Technology: A technology that performs **optimized adaptation** based on the different characteristics of materials, while ensuring improved efficiency and effectiveness of micro-grinding.
4. Mechatronics integrated with full-touchscreen high-tech: Achieves high performance and high standards for the equipment, reduces manual labor, ensures stable and controllable product quality, and prevents quality instability or contamination caused by excessive human intervention.
5. Comprehensive automation technology: It features single-machine multifunctional automation (FMC flexibility), enabling small-batch pharmaceutical production to be as simple as large-scale assembly line production.
6. The ultrafine grinding series equipment has the following features:
7. High Safety: All parts in contact with materials are made of polished stainless steel, a material commonly used in international pharmaceutical and food machinery (can also be changed to other metal materials based on user requirements), preventing contamination by heavy metals such as arsenic, cadmium, mercury, lead, and copper.
8. Cleanliness and Hygiene: Smooth interior and exterior surfaces, multi-functionality in a single machine, reduced pollution, and lighter cleaning workload; the crushing process is fully enclosed with no dust leakage, significantly improving the working environment while preserving active ingredients without loss.
9. The use of composite (transparent) soundproof enclosures significantly reduces noise.
10. Easy to disassemble (assemble), easy to clean, and easy to replace materials. Can be cleaned and disinfected with water, compressed air, alcohol, steam, etc.
11. Easy operation: Capacity **adaptation ensures complete material discharge, making operation and material replacement simple.
12. Easy Maintenance: Compact structure, small footprint, and convenient maintenance and upkeep.
13. Environmental Improvement: Fully enclosed operation ensures no dust leakage, no loss of active ingredients, and no residue generation, thereby improving the working environment.
14. Improved Efficiency: 100% crushing with no residue. The dual action of high-speed impact and shear forces significantly shortens crushing time and enhances crushing efficiency.
15. Broad-spectrum adaptability: Suitable for any fibrous, high-toughness, high-hardness, or moisture-containing materials. For materials such as pollen and other spore plants that require cell wall disruption, the cell wall breakage rate exceeds 95%. It is also suitable for both dry and wet grinding. During wet grinding, water, alcohol, or other liquids can be added.
16. Temperature Controllable: Through configuration, micro-grinding can be performed at high, normal, low, or ultra-low temperatures, preserving the original physicochemical properties and active ingredients of the material. Cold water is introduced into the jacket on the outer wall of the grinding cylinder. The grinding temperature can be controlled by adjusting the temperature and flow rate of the cooling water. For low-temperature grinding, the minimum temperature of the freezing system can reach -35°C (high-end low-temperature configuration).