Piler High-Shear Emulsifier, Batch Emulsifier, Factory-Direct Emulsifier

The TRL-C system utilizes the high-speed rotation of a special rotor to generate a vacuum, uniformly drawing powder into the working chamber and evenly distributing it.
Distributed in a rapidly flowing liquid stream, the powder is instantly and completely wetted, allowing the liquid and powder to achieve rapid dispersion in an instant.
For dissolution purposes, no agglomerated lumps are formed. The liquid and powder then pass through a high-shear stator-rotor structure to disperse any
Possible agglomerates may exist, *resulting in a fully wetted and uniformly dispersed material. Avoid direct addition of powder to prevent the formation of lumps that are difficult to...
The phenomenon of slow and inefficient dispersion and dissolution, which leads to energy waste.

The TRL-C series online diffusion type features a reasonable structure, is equipped with internationally renowned brand motors, and is made with carefully selected materials and meticulous processing, fully
Ensured smooth operation and extended service life of the equipment.
The TRL-C series online diffusion-type mechanical seal is suitable for atmospheric, vacuum, and pressure conditions.
TRL-C Series Online Diffusion Mechanical Seal: Select single-face or double-face configurations based on technical process requirements, and equip with a balance tank as needed.
The TRL-C series online diffusion type has a reasonable structure, is easy to clean, matches the CIP system, and meets GMP hygiene requirements.
The TRL-C series online diffusion type can achieve automatic control operations using PLC, DCS, PC, and other human-machine interfaces.

The online diffusion-type suction pump is equipped with one, two, or three sets of rotors and stators in its working chamber, adopting an end-suction top-discharge, horizontal cantilever structure.
Each stage consists of two to six layers, composed of first, second, or third-stage high-speed rotating stators. The motor and the working head are connected via an elastic coupling.
The bearing can be lubricated with grease or oil; it is easy to assemble and disassemble, with low cost for replacing parts; it adopts double-end face mechanical seals; applicable temperature
Temperature range: -20℃ to 140℃. Customization is required for temperatures outside this range. A jacket can be installed outside the working chamber for cooling or heating purposes.

1. The online high-shear dispersive suction pump operates through the high-speed and stable rotation of the rotor, generating high-frequency, intense tangential velocity along the circumference.
Angular velocity and other comprehensive kinetic energy effects; under the action of the stator, a strong, reciprocating motion is formed in the reasonably narrow gap between the stator and rotor.
Comprehensive effects such as hydraulic shear, friction, centrifugal extrusion, and liquid flow collision allow the material to be processed either through repeated circulation outside the container or in a single pass online.
After the above process is completed through sexual treatment, the two or more phases that are immiscible or difficult to mix are rapidly, uniformly, and finely separated.
The process steps such as dispersion, emulsification, homogenization, and dissolution, combined with mature formulations and appropriate additives (e.g., emulsifiers, dispersants,
(stabilizers, etc.) to ultimately obtain a high-quality, stable product.
II. The stator and rotor are designed with multi-layer interlocking engagement and densely arranged teeth, resulting in higher shear probability. The product passes through a narrow working
cavity, eliminating dead corners, resulting in better uniformity and finer texture of the product.
III. The inline high-shear dispersing emulsifier pump is a high-performance device used for continuous production or cyclic processing of fine materials, operating within a confined space.
Inside the cavity, 1-3 sets of paired, interlocking multi-layer stators and rotors are installed. When the rotor rotates at high speed, it generates a strong axial suction force that
The material is drawn into the cavity and begins rapid processing.
IV. After the material enters the equipment cavity, it is quickly subjected to dispersion, emulsification, and homogenization by the stator and rotor, and the particle size distribution range is also significantly narrowed.
The materials are mixed more evenly.
Fifth, the strong centrifugal force throws the material radially into the narrow and precise gap between the stator and rotor. At the same time, it undergoes centrifugal extrusion and impact.
Impact forces such as impacts cause the material to be initially dispersed and emulsified.
VI. Generate a linear velocity of at least 15 m/s at the outer end of the adjusted rotating rotor, **up to 48 m/s, and create strong mechanical and
Hydraulic shear, liquid layer friction, and impact tearing cause the material to be fully dispersed, emulsified, homogenized, and crushed, while simultaneously being ejected through the stator slots.
The material is continuously ejected radially at high speed, changing its flow direction due to the resistance from the material itself and the container wall. At the same time, within the rotor zone, it generates
Under the action of upward and downward axial suction forces, two strong turbulent flows are formed, moving upward and downward respectively. After several cycles, the material is ultimately processed.
Dispersion, emulsification, and homogenization processes.