1. Our companyNano Sand MillThe internal all-ceramic (ZrO) structure does not cause any contamination to your materials.
2. The special structural design ensures no dead zones during grinding, and the axial discharge method increases the discharge flow rate several times, thereby improving grinding efficiency.
3. Integrated mechanical seal with a double-end independent structure, dual safety ensures sealing performance, and a special coolant bypass diversion design.
4. Fully automatic intelligent control system, utilizing PLC to automatically control the entire machine: jacket temperature, discharge temperature, mechanical seal temperature, chamber pressure, mechanical seal pressure, mechanical seal liquid level, and main shaft speed, etc.
5. Higher Safety Factor: Equipped with a series of automatic protection functions such as setting warning thresholds, automatic alarms, or automatic shutdown when thresholds are exceeded.
6. This machine can use 0.05mm-0.2mm zirconium beads to ensure the grinding fineness reaches approximately 50nm.
Working diagram of this machine:
Device Features:
--- Our companyNano Sand MillThe reinforced frame structure is well-designed, ensuring stable operation and convenient maintenance. Additionally, it boasts an attractive and modern appearance.
---Its main components and electrical parts are from internationally renowned brands, offering high stability and a long service life.
It adopts a cartridge-type pressurized mechanical seal, which is safe, reliable, and has a long service life.
It adopts a dynamic separation system and a dynamic design, which makes the flowing material smooth and improves grinding efficiency. The gap can be adjusted to 0.1mm. Users can choose grinding media with a diameter of 0.05-1.0 mm, creating conditions for the final fineness of the fine grinding machine.
---Grinding chamber, made of high-wear-resistant alloy structural steel and specially treated to achieve enhanced wear resistance and a longer service life. Depending on actual needs, the lining of the grinding chamber can be selected from materials such as polyurethane, zirconia ceramic, silicon carbide, alloy, high-chromium steel, and polymer. This not only ensures wear resistance but also avoids the issue of metal contamination.
---Our own original designSand millMade of highly wear-resistant tungsten carbide, the needle-type rotor is rationally distributed, greatly improving grinding efficiency.
This machine features a triple cooling system: barrel cooling, mechanical seal cooling, and barrel cover end-face cooling, ensuring sufficient heat exchange during grinding. Real-time monitoring and protection systems for water temperature, material temperature, material pressure, water pressure, air pressure, and other parameters ensure the normal operation of the machine.
---The intelligent operating system records operational parameters more scientifically and ensures the smooth implementation of production.
Nanoparticle bead mills are widely used.
...battery materials
...Printing ink
...electronic paste
...cosmetics
...Digital consumables
...High-end pigments
...ceramic materials
...pharmaceutical manufacturing
...non-metallic mineral powder
...fiber optic materials
...ceramic materials
...rare earth materials
...varnish
...metal coating paste
...pharmaceutical preparations
...high-end ink and coating industries. The final grinding fineness can reach below 50 nanometers, featuring stable particles and a narrow particle size distribution.
BYZR Series Nano Sand Mill Selection Parameter Table:
Model | |||||||
Parameter | BYZr-3 | BYZr-5 | BYZr-15 | BYZr-20 | BYZr-30 | BYZr-50 | |
Host Motor Power (KW) | 4 | 11 | 22 | 22 | 30 | 37 | |
Cooling pump motor power (HP) | 1/2HP×1 | 1/2HP×2 | |||||
Cylinder Volume (L) | 2.5 | 5 | 15 | 20 | 30 | 50 | |
Dispersion disc speed (r/min) | 2800 | 2500 | 2300 | 2300 | 2300 | 2000 | |
Dispersion disc peripheral speed (m/s) | 20 | 18~25 | |||||
Number of dispersion discs (pieces) | 6 | 6 | 7 | 8 | 10 | 12 | |
The inlet and outlet pipe diameters. | G3/4″ | 1″ | 1″×11/2″ | 2″ | 2″ | ||
Material import and export pipe diameter | G3/4″ | G3/4″ | G1″ | G1″ | |||
Viscosity Pa·s | Particle size of grinding media | ≤104 | (Ø0.2—0.6) (Pure zirconium balls containing 95% zirconium) | ||||
Filling amount of grinding media | 50%-60% of the cylinder volume | ||||||
Feed Capacity (L/min) | 2—16 | 3—24 |