Crucible-free induction gas atomization powder production equipment is primarily used for reactive and refractory metals or alloy powders, such as pure titanium and titanium alloys, high-temperature alloys, platinum-rhodium alloys, and intermetallic compounds. The powders produced are widely applied in fields such as selective laser melting, electron beam selective melting, and powder metallurgy.
Using a free-style spray plate
The powder has high sphericity and good flowability.
Suitable for producing metal powders such as titanium alloys.
Working principle
1. Induction melting, 2. Atomization, 3. Powder collection
Process characteristics
Ø High purity: Since no crucibles or other refractory materials are used, the entire powder production process is pollution-free, making it suitable for preparing high-purity, high-value-added powders.
Ø The powder has good quality, utilizing free-flow gas atomization nozzle technology, with high sphericity and controllable particle size.
Ø Transfer material bin, using a titanium alloy dedicated transfer material bin to reduce contact with air and ensure powder quality.
Ø Cost advantage: utilizes a self-developed low-gas-volume atomizer to reduce inert gas consumption.
Ø Easy to operate, short production preparation time, and suitable for continuous batch production;
Ø Explosion-proof certification: The device has explosion-proof certification, ensuring safety and reliability.
Name | Electrode Induction Gas Atomization Powder Production Equipment (Technical Parameters) |
Diameter of the sensing electrode | 30~75mm |
Length of the sensing electrode | 200~1000mm, specific specifications can be customized according to customer requirements. |
**Melting Temperature | ≤2200℃ |
Melting Power | 60kW~120kW |
Ultimate vacuum degree | 6.67×10-3 Pa (cold state, empty furnace) |
Pressure rise rate | ≤2Pa/h |
Production capacity | 14~20kg/h |
Atomizing gas pressure | 0~6MPa, nozzle pressure rating 8MPa |
Atomized gas flow rate | 10~35Nm3/min |
Commonly Used Powder Particle Size Ranges | 15~53μm,53~150μm,75~200μm,100~250um |
Device size | It depends on the furnace type. When the on-site height is limited, a pit can be used. |
Note: Equipment parameters can be adjusted according to different user requirements. | |