The JKF-1200 squaring machine is a dedicated squaring machine for G7 diamond wire. It adopts a gantry structure, ensuring structural stability and excellent dimensional accuracy. The cutting head moves up and down with dual support and dual drive, providing better stability. The cooling water system uses a distributed structure with upper and lower spray layers, and the branch flow is adjustable. The electrical system employs the advanced Siemens SIMOTION control system. Tension is controlled by a servo system, offering fast response and sensitive adjustment. The operating system and human-machine interface are user-friendly, with clear graphics, simple operation, safety, and reliability, as well as real-time recording and data storage functions.
1 | Cutting line type | Silicon carbide wire |
2 | The diameter of the steel wire | 0.4-0.5mm |
3 | Steel wire **tension** | 150N |
4 | The amount of wire stored on the wire storage drum. | 10000m |
5 | cutting headZFeed speed | 0.5-2mm/min |
6 | DeviceZThe itinerary is | 660mm |
7 | Steel wire cutting **linear speed** | 15m/s |
8 | Equipment **Processing Capability** | 1200*1200*500mm |
9 | Main roller line spacing | 158mm |
10 | Cable network wiring quantity | 95m |
11 | Cooling method | Circulating water cooling |
12 | Water pump | Self-priming centrifugal water pump |
13 | Movable water tank | Capacity10000L, high300mm |
14 | Equipment rated power | 60KW |
15 | Device Power Supply | 380V/50HZ |
16 | Compressed air consumption | 60m³/h |
17 | Gas source pressure | ≥0.6Mpa |
18 | Cooling water consumption | 300L/min |
19 | Cooling water pressure | 2bar |
20 | Device dimensions | 5600*2900*3400mm |
21 | Equipment weight | 18T |
22 | The approximate amount of thread used is | 1350~1500m |
1.The refined overall design facilitates easy operation and maintenance. |
2.Exquisite appearance design with excellent device quality. |
3.The equipment processing is efficient, saving time, money, and energy. |
4.The size error of the cut silicon ingot is small, and the surface roughness is good. |
5.The control system is flexible. All process parameters can be flexibly set by the user according to needs, making it convenient for users to adjust processes based on on-site requirements, enabling production with high efficiency and low cost. |
6.The cooling water adopts a distributed structure with two layers of spray (upper and lower) and adjustable branch flow rates. |
7.The machine hardware has high reliability. It is controlled using Siemens SIMOTION series programmable controllers, servo drive systems, and bus communication systems, providing a convenient operation platform with fast computing speed and reliable data transmission.; |
8.The steel wire tension is controlled using pneumatic servo control, ensuring stable wire operation and a low breakage rate. |
9.It is equipped with wire break alarm, wire jump alarm, and wire bow alarm functions to ensure personnel and machine safety and improve the reliability of equipment operation. |
10.Advanced take-up and pay-off design ensures low wire breakage rate and stable amplitude. |
11.The advanced spindle design ensures precise accuracy, flexible and convenient adjustment of slot spacing, and easy slot change. |
12.A portable water tank equipped with liquid level alarm and automatic water refill functions, offering convenience, safety, and reliability. |
13.The operating system features a user-friendly interface, clear graphics, simple operation, safety and reliability, as well as real-time recording and data storage capabilities. The JKF-1200 squaring machine is a dedicated G7 diamond wire squaring machine, featuring a gantry structure that ensures stability and excellent dimensional accuracy. |
Mother ingot
Child ingot